Highly automated and intelligent modern casting production line.
Stand for the simulation of casting processes and 3D design, with the possibility of achieving a higher accuracy grade, proven with tight dimensional tolerance – up to 0,78 mm
Melting shop – consists of electric two-cylinder furnace (2x3t) with medium frequency technology 250-500Hz and with very low energy consumption per ton of molten metal.
Spheroidizing – wire method, automatic wire feeding system – ladles from 1000, 2000 and 3000 kg – allowing to achieve high-quality nodular iron of many grades, including EN-GJS 400-18 LT for castings applied to work in low temperatures
Automatic injection molding machine – automatic flaskless, fast-loop system molding line, self-hardening bulks – allowing to achieve high-quality castings, with possible application in hydraulic equipment working under high pressure and in chemical aggressive environment. Combined with the capability of the casting simulation and 3D design, the automatic molding line allows to reduce the machining allowances against the competitive foundries – up to 34%. High process reproducibility reduces the scrap in the further machining process.
Floor molding line – in self-curing masses for the production of castings in short series
Production of cores – cold-box method core making line with 2 slots and capacity of 40 and 100 liters cores up to 2000mm long, 1200mm wide, 1000mm high and of weight up to 320 kg – the capabilities of the automatic molding line allows to reduce the roughness of the inner and outer casting surface – up to Ra 25
Molding compound reprocessing – innovative three-stage molding compound regeneration that enables reuse of the 98% molding compound and a competitive production of high quality castings
Cleaning system – shot blasting line equipped with a conveyor, rotor and pneumatic shot-blasting machines
Heat treatment – modern resistance furnace with automatic control and dimensions of the working chamber 2500x2000x1500 mm
Paint shop – equipped with 2 state-of-the-art painting lines and drying rooms
Laboratory – modern metallurgical laboratory, mass laboratory and testing of mechanical properties